Managing the e-waste crisis

Shorter product lifecycles, technological innovation and regulatory updates are just some of the reasons that lead to component obsolescence, a term that refers to a situation where the original equipment manufacturer (OEM) no longer produces a given part. For many manufacturers, this means replacing or upgrading plant equipment. Not only can this be environmentally damaging, but it can also be costly for businesses to source replacement parts.

If you’re a plant manager that does not have an obsolescence strategy, you risk your businesses becoming reactive rather than staying proactive. Instead of waiting for the end-of-life notice from an OEM — and then scrambling to source parts — it’s important to consider this at the outset.

Reducing e-waste

Taking a proactive approach to obsolescence management has the added benefit of mitigating for downtime to source and replace parts when breakdowns inevitably occur. In many cases, it can also mean that manufacturers can replace components instead of the entire sub-system, saving money and reducing unnecessary e-waste.

To prepare for obsolescence, plant managers must undertake a thorough analysis of their production systems, audit the lifecycle of their components and identify the biggest risks. Once they know this, they can begin to identify suppliers ahead of time and stock up on parts where necessary.

A good obsolescence management strategy also goes hand-in-hand with your plant maintenance strategy. Replacing parts before they become obsolete will extend machinery life and reduce the impact of downtime. By working with a specialist parts supplier it is possible to source obsolete parts that may no longer be available from their original manufacturer.

While there may be 50 million tonnes of e-waste produced each year, by preparing an effective obsolescence management plan, businesses can ensure they are doing their part to minimise e-waste.